3d Printed Sheet Metal

Print a wide range of materials from stainless steels to copper with minimal training on a closed workflow.

3d printed sheet metal.

High carbon steel is incredibly hard. The layer height used in metal 3d printing varies between 20 to 50 microns and depends on the properties of the metal powder flowability particle size distribution shape etc. The end goal of this project was a replacement blade guard for a sawzall. 3d printed sheet metal forms.

The metal x is the most intuitive simple to use metal 3d printer available today. A metal 3d printer utilizes a laser beam to melt 20 60 micron layers of metal powder on top of each other. 3d printing damascus steel damascus steel is a highly valued type of steel that s created by repeatedly folding together two steels that have different levels of carbon content. But surely there s no room in the machine tool world for 3d printed plastic tools especially for the demanding needs of punching parts from sheet metal.

I ve never seen anyone form sheet metal using 3d printed tooling so i thought i would give it a try. As it turns out. Learn more about the advantages of metal 3d printing over traditional manufacturing as well as how to effectively design for dmls. Metal 3d printing also known as direct metal laser sintering dmls and direct metal laser melting dmlm is an additive layer technology.

I ve detailed the process i took to design and get the forming mostly working in the video. We ve seen several people create custom dies for their brakes and the results have shown the concept has merit for small scale. Using 3d printed forms to bend sheet metal isn t exactly new. Direct metal laser sintering dmls 3d printing is a revolutionary technology that allows you to create metal prototypes and end use parts in a matter of days with reduced cost and little waste.